powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com intellimod? module dual-in-line intelligent power module 30 amperes/600 volts ps21267-p PS21267-AP 1 08/10 rev. 01 description: dip-ipms are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. use of 5th gen- eration cstbt chip technology, dip packaging, and application specific hvics allow the designer to reduce inverter size and overall design time. features: compact packages single power supply integrated hvics direct connection to cpu applications: washing machines refrigerators air conditioners small servo motors small motor control ordering information: ps21267-p (short pin) / PS21267-AP (long pin) are 600v, 30 ampere dip intelligent power modules. outline drawing and circuit diagram 6 v p1 5 v p 26 n u n 19 24 v 23 u 22 p 21 w n 25 w 20 v n 7 v vfb 9 w p 11 v pc 10 v p1 12 v wfb 3 v ufb 2 v p1 1 u p 4 v ufs 8 v vfs 1 6 c in 15 v nc 1 7 c fo 1 8 f o 13 v wfs 14 v n1 terminal code a h e g g g f j c b k m l n q p r w d s y ac z y z af ag af af ah ah ah aa aa ab ad ae ad ae ab x t u v hea tsink side hea tsink side 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 detail "c" all outer lead terminals are with pb-free solder plating. detail "d" detail "b" detail "b" detail "a" detail "a" detail "c" (5 pins, t = 0.7) detail "d" (21 pins, t = 0.7) dimensions inches millimeters a 2.98 75.6 b 1.220.02 31.00.5 c 0.450.02 11.50.5 d 3.110.02 79.00.5 e 2.640.015 67.00.3 f 0.790.01 20.00.3 g 0.40.015 10.00.3 h 0.110.015 2.80.3 j 0.180.01 dia. 4.50.2 dia. k 1.370.02 34.90.5 l 0.530.02 13.40.5 m 0.840.02 21.40.5 n 1.100.02 28.00.5 p 0.45 11.5 q 0.33 8.5 r 0.150.01 3.80.2 dimensions inches millimeters s 2.80 71.0 t 0.620.02 16.00.5 u 0.490.02 12.80.5 v 0.310.02 8.00.5 w 0.020.01 0.50.2 x 0 ~ 5 0 ~ 5 y 0.040.01 1.00.2 z 0.03 0.7 aa 0.030.01 0.70.2 ab 0.04 1.0 ac 0.1 2.5 ad 0.02 max. 0.5 max. ae 0.0240.02 0.60.5 af 0.030.01 0.80.02 ag 0.024 0.6 ah 0.020.01 0.450.02
2 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 absolute maximum ratings, t j = 25c unless otherwise specifed characteristics symbol ps21267-p / PS21267-AP units power deice unction temperature t j -2 to 125 c module case peration temperature see t c measurement point illustration t c -2 to 1 c storae temperature t st - to 125 c mountin torue m mountin screws 1 in-lb module eiht typical 5 rams sel-protection supply oltae imit short circuit protection capability ccprot. olts isolation oltae ac 1 minute 6 sinusoidal connection pins to eatsin plate is 25 olts the maximum junction temperature ratin o the power chips interated within the dip-ipm is 15c t c igbt inverter sector collector-emitter oltage t c c ces olts collector current t c c i c amperes pea collector current t c c, ms i cp amperes suppl oltage applied between p - cc olts suppl oltage, surge applied between p - ccsurge olts collector dissipation t c c, per chip p c atts control sector suppl oltage applied between p - pc , - c d olts suppl oltage applied between ufb - ufs , fb - fs , fb - fs db olts input oltage applied between u p , p , p - pc , u , , - c i - d olts fault output suppl oltage applied between f o - c fo - d olts fault output current sin current at f o terminal i fo ma current sensing input oltage applied between c i - c sc - d olts
3 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units igbt inverter sector collector-emitter cutoff current i ces ce ces , t c ma ce ces , t c ma diode forward oltage ec t c, -i c a, i olts collector-emitter saturation oltage cesat i c a, t c, d db , i olts i c a, t c, d db , i olts inductive oad switching times t on s t rr cc , d db , s t con i c a, t c, i ?
4 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units control sector circuit current i d d db , i , ma total of p - pc , - c d db , i , ma total of p - pc , - c d db , i , ma ufb - ufs , fb - fs , fb - fs d db , i , ma ufb - ufs , fb - fs , fb - fs fault output oltage fo sc , f o circuit: thermal characteristics characteristic symbol condition min. typ. max. units unction to in thj- it part per 1/6 module 1. c/ thermal esistance thj-d di part per 1/6 module . c/ contact thermal esistancw thc- case to in per 1 module .67 c/ short-circuit protection is unctionin only at the lower arms. please select the alue o the external shunt resistor such that the sc trip leel is less than a. ault sinal is asserted when the lower arm short circuit or control supply under-oltae protectie unctions operate. the ault output pulse-width t depends on the capacitance alue o c accordin to the ollowin approximate euation c = 12.2 x 1 -6 x t .
5 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 recommended conditions for use characteristic symbol condition min. typ. max. units supply oltae cc applied between p- olts control supply oltae d applied between p1 - pc 1 - c 1.5 15. 16.5 olts d applied between 1. 15. 1.5 olts u - us - s - s control supply ariation
6 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 collector-emitter saturation voltage characteristics (typical) free-wheel diode forward characteristics (typical) collector current, i c , (amperes) switching loss, p sw(on) , (mj/pulse) 10 2 switching loss (on) vs. collector current (typical - n-side) 10 1 10 -1 10 -2 10 0 collector current, i c , (amperes) switching loss, p sw(off) , (mj/pulse) 10 2 10 1 10 1 switching loss (off) vs. collector current (typical - n-side) 10 1 10 0 10 0 10 -1 10 -2 10 0 collector current, i c , (amperes) switching loss, p sw(on) , (mj/pulse) switching loss (on) vs. collector current (typical - p-side) collect or current , i c , (amperes) reverse reco ver y current , i rr , (amperes) reverse recovery time, t rr , (ns) 10 0 10 2 10 1 collector current, i c , (amperes) reverse recovery characteristics (typical - p-side) reverse recovery characteristics (typical - p-side) 10 3 10 2 10 1 reverse recovery time, t rr , (ns) collector current, i c , (amperes) reverse recovery characteristics (typical - n-side) collect or current , i c , (amperes) reverse reco ver y current , i rr , (amperes) 10 0 10 2 10 1 reverse recovery characteristics (typical - n-side) v cc = 300v v d = 15v v in = 0 ? 5v t j = 25c t j = 125c 10 2 10 1 10 0 10 0 10 2 10 1 10 3 10 2 10 1 10 0 10 2 10 1 v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c 10 2 10 1 10 0 v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = 15v v in = 0 ? 5v p sw(on) = 25c p sw(on) 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v p sw(on) = 25c p sw(on) = 125c p sw(off) = 25c p sw(off) = 125c v cc = 300v v d = 15v v in = 0 ? 5v 10 2 10 1 10 1 10 0 10 -1 10 -2 10 0 07 0 40 50 60 10 20 30 collector-current, i c , (amperes) collector-emitter saturation voltage, v ce(sat) , (volts) v d = v db =15v v in = 5v t j = 25c t j = 125c 2.0 0.5 0 1. 5 2.5 1. 0 07 0 40 50 60 10 20 30 collector-current, i c , (amperes) emitter-collector voltage, v ec , (volts) v in = 0v t j = 25c t j = 125c 2.0 0.5 0 1. 5 2.5 1. 0
7 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 10 0 10 2 10 2 collector current, i c , (amperes) switching time, t on , (ns) switching time (on) vs. collector current (typical - n-side) 10 3 10 4 10 2 switching time, t on , (ns) switching time (on) vs. collector current (typical - p-side) 10 3 10 4 10 2 switching time, t off , (ns) switching time (off) vs. collector current (typical - p-side) 10 3 10 4 10 1 switching time, t c(on) , (ns) switching time (on) vs. collector current (typical - p-side) 10 2 10 3 10 1 switching time, t c(off) , (ns) switching time (off) vs. collector current (typical - p-side) 10 2 10 3 10 0 10 2 10 1 10 1 10 2 collector current, i c , (amperes) switching time, t off , (ns) switching time (off) vs. collector current (typical - n-side) 10 3 10 4 v cc = 300v v d = 15v v in = 0 ? 5v t j = 25c t j = 125c 10 1 switching time, t c(off) , (ns) switching time (off) vs. collector current (typical - n-side) 10 2 10 3 10 1 switching time, t c(on) , (ns) switching time (on) vs. collector current (typical - n-side) 10 2 10 3 switching loss (off) vs. collector current (typical - p-side) collector current, i c , (amperes) switching loss, p sw(off) , (mj/pulse) 10 2 10 1 10 1 10 0 10 -1 10 -2 10 0 v cc = 300v v d = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v t j = 25c t j = 125c v cc = 300v v d = = 15v v in = 0 ? 5v t j = 25c t j = 125c 10 0 10 2 collector current, i c , (amperes) 10 0 10 2 10 1 10 1 collector current, i c , (amperes) collector current, i c , (amperes) 10 2 10 1 10 0 10 0 10 2 collector current, i c , (amperes) 10 0 10 2 10 1 10 1 collector current, i c , (amperes) collector current, i c , (amperes) 10 2 10 1 10 0 p sw(off) = 25c p sw(off) = 125c v cc = 300v v d = v db = 15v v in = 0 ? 5v
8 ps21267-p / PS21267-AP intellimod? module dual-in-line intelligent power module 30 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 08/10 rev. 01 dip-ipm application circuit (shown pins up) w v u p gate drive +v cc lvic fault logic input signal conditioning uv prot. over current protection v ufs v ufb v p1 u p v vfs w p v wfb v wfs v n1 v nc c in c fo f o u n v n w n v p1 v pc v vfb v p1 v p gate drive uv prot. level shift input condition hvic +v cc gate drive uv prot. level shift input condition hvic +v cc gate drive uv prot. level shift input condition hvic +v cc + + c 2 c 2 c 1 d 1 r 1 + c 2 c 2 c 2 c 2 c 1 d 1 r 1 + c 2 c 1 d 1 r 1 +15v c 3 c 4 n r sf c sf +3.3 to +5v c 5 c 5 c 5 r 2 r 2 r 2 c 5 x 3 r 2 x 3 r 3 controller r shunt this symbol indicates connection to ground plane. motor c 7 c 6 ac line + c omponent selection: dsgn. ty p. v alue descr iption d 1 1a, 600v boot strap suppl y diode C ultra f ast r eco ve ry c 1 1 0-1 00uf , 50v boot strap suppl y r eser vo ir C electr ol ytic , long li fe , lo w impedance , 1 05c (not e 5) c 2 0.22-2.0uf , 50v local decoupling/high fr equency noise f ilt er s C multila y er ceramic (not e 8) c 3 1 0-1 00uf , 50v c ontr ol po wer suppl y f ilt er C electr ol ytic , long li fe , lo w impedance , 1 05c c 4 22nf , 50v f ault loc k-out timing capacit or C multila y er ceramic (not e 4) c 5 1 00pf , 50v optional input signal noise f ilt er C multila y er ceramic (not e 1) c 6 200-2000uf , 450v main dc b us f ilt er capacit or C electr ol ytic , long li fe , high r ipple curr ent, 1 05c c 7 0.1 -0.22uf , 450v sur ge v oltage suppr ession capacit or C p o ly est er/p ol ypr op ylene f ilm (not e 9) c sf 1 000pf , 50v shor t cir cuit det ection f ilt er capacit or C multila y er c eramic (not e 6, not e 7) r sf 1 .8k ohm shor t cir cuit det ection f ilt er r esist or (not e 6, not e 7) r shunt 5-1 00 mohm curr ent sensing r esist or - non-inducti ve , t emperatur e stab le , tight t olerance (not e 1 0) r 1 1 0 ohm boot strap suppl y inr ush limiting r esist or (not e 5) r 2 330 ohm optional contr ol input noise f ilt er (not e 1, not e 2) r 3 1 0k ohm f ault output signal pull-up r esist or (not e 3) not es: 1) t o pr ev ent input signal oscillations minimiz e wi ri ng length t o contr oller (~2cm). a dditional rc f ilt er ing (c5 etc.) ma y be r equir ed. if f ilt er ing is added be car eful t o maintain pr oper dead time . see application not es f or details . 2) int er nal hvic pr ov ides high v oltage le v el shi ft ing allo wing dir ect connection of all six dr iving signals t o the contr oller . 3) f o output is an open collect or t ype . p ull up r esist or (r3) should be adjust ed t o curr ent sink capabilit y of the module . 4) c4 sets the f ault output duration and loc k-out time . c4 1 2.2e -6 x t fo , 22nf giv es ~1 .8ms 5) boot strap suppl y component v alues must be adjust ed depending on the pwm fr equency and t echnique . 6) wi ri ng length associat ed with r shunt , r sf , c sf must be minimiz ed t o a vo id impr oper operation of the sc function. 7) r sf , c sf set shor t-cir cuit pr ot ection tr ip time . r ecommend time constant is 1 .5us-2.0us . see application not es . 8) local decoupling/high fr equency f ilt er capaci to r s must be connect ed as close as possib le t o the modules pins . 9) the length of the dc link wi ri ng bet ween c6, c7 , the dip s p t er minal and the shunt must be minimiz ed t o pr ev ent e x cessiv e transient v oltages . in par ticular c7 should be mount ed as close t o the dip as possi bl e. 1 0) use high quali ty , tight t olorance curr ent sensing r esist or . c onnect r esist or as close as possib le t o the dip s n t er minal. be car eful t o chec k f or pr oper po wer rating . see application not es f or calculation of r esistance v alue .
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